There are many places in life where carpets are laid, and sometimes you will find that some beautiful carpets look layered. When appreciating the beauty of these layers, have you ever wondered how this is done? In fact, this is achieved through the tufting process of the carpet tufting machine. So do you know the tufting process of the carpet tufting machine?
Tufting is a method of weaving textiles, mainly after the development of inserting a thread on the main base, short U-shaped loops are passed through the fabric from the outside, this is an ancient construction technique for making thermal clothing, especially gloves, for a long time, Early tufting consisted mainly of the lining used to design and make gloves.
Tufting yarns usually form a regular arrangement of "dots" on the outer layer, sometimes with contrasting colors (eg red and white). Inside the fabric, the tufted yarns can be securely bonded, and the ends of the tufted yarns are then frayed to create a tactile feel, creating a dense layer of insulation inside the knitted garment.
A tufting gun is a tool that is often used in automated tufting processes, especially in the field of carpet manufacturing. Yarn is fed through hollow needles that are threaded through a stretched cloth backing at variable lengths.
Tufting guns can generally be used to create two different types of carpets: cut pile or loop pile.
The yarn of a cut pile rug is cut into the pad every other turn, forming a "U" shape from the side profile, while the wool of a loop pile rug is not cut, resulting in a continuous "M" or "W".
Tufting guns are useful tools for mass production and home use due to their stretchability and flexibility in color changes.
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